Q: Hi guys. I own an old 1981 (I think) Suzuki GS1000G, the one with the shaft drive. I understand you guys like these old bikes so I thought you might be able to help me with a problem, hopefully?
My battery keeps going flat and it is a new one that I’ve just bought from my local bike shop so it’s not that. The bike still runs nicely but then it suddenly dies and I have to charge the battery again. I’ve had the bike tested and it charges, a little, to just under 13-volts, so it is actually charging because the battery reads 12.5-volts when tested on it’s own.
I’ve checked and cleaned all the connectors but it still lets me down. So please forward me any valuable information if you can please?
Corbus.
A: These old Suzuki’s do have charging problems with age. First, I’d check the stator voltage (AC). Pull off the three wires coming from the stator and rev the engine past 5,000rpm – it should show around 80-volts, or over, through each wire. Then check the stator isn’t going to earth with a continuity test from each wire to the frame. If it does you’ll have to replace it because of an internal short. DARK electrical (011 622 1703) can rewind them and save you lots of money.
However, a fully charged battery with the charging system working efficiently should not be below 14-volts over 5,000rpm or more than 15.5-volts, when tested with a meter. If so the regulator/rectifier is faulty and needs to be replaced as well. Hope this helps and good luck finding the faults, but the electrical system is quite basic compared to modern bikes and not too hard to repair.